Is the plate and tube integrated laser cutting easy to use?

In the wave of transformation and upgrading in the metal processing industry, the plate and tube integrated laser cutting has quickly become the focus of the market with its innovative design of "one machine for two purposes". This device breaks through the limitations of traditional cutting machines with a single function and can simultaneously complete high-precision processing of plates and pipes, providing efficient and flexible solutions for fields such as building curtain walls, automotive manufacturing, medical equipment, etc., triggering deep exploration of intelligent processing modes in the industry.

As a versatile tool in modern manufacturing, the tube integrated laser cutting machine is reshaping the production mode in the field of metal processing with its high efficiency, precision, and flexibility. Its core advantages are reflected in three aspects: technological integration, processing efficiency, and adaptability, while the actual application effect needs to be comprehensively evaluated based on specific scenarios.

1. Technology Integration: Breakthrough in Dual Energy of One Machine

The plate and tube integrated laser cutting integrates the cutting functions of plates and pipes on the same platform through modular design. Its core component - fiber laser, can output high-energy density beams and achieve millimeter level positioning of the light spot with the help of a numerical control system. For example, in the processing of automotive parts, the equipment can quickly switch cutting modes, completing both flat cutting of seat brackets and processing of irregular pipes for exhaust pipes without the need to replace equipment or adjust fixtures. This integrated design reduces equipment footprint by 30% while lowering initial investment and maintenance costs.

2. Processing efficiency: balance between speed and accuracy

Compared to traditional cutting methods, the efficiency of the plate and tube integrated laser cutting has been significantly improved. Taking the cutting of carbon steel pipes with a length of 6 meters and a diameter of 100mm as an example, traditional sawing machines take 15 minutes to complete single cutting, while laser cutting machines can complete it in 3 minutes with a vertical error of ≤ 0.1mm. Its efficiency comes from two aspects: firstly, the instantaneous melting characteristic of the laser beam, which controls the cutting width within 0.2mm and reduces material loss by 40%; The second is an automated loading and unloading system that can achieve parallel operations of sheet cutting and pipe processing, with a comprehensive efficiency improvement of over 50%. In addition, the intelligent layout algorithm equipped on the device can optimize material utilization and further reduce waste.

3. Adaptability: Flexible response to multiple scenarios

The adaptability of the plate and tube integrated laser cutting is reflected in the dual coverage of materials and processes. The equipment can process more than 20 types of metal materials such as carbon steel, stainless steel, aluminum alloy, etc., with a thickness range of 0.5-25mm. In terms of process compatibility, it supports composite processing such as groove cutting, drilling, and engraving. For example, in the processing of building steel structures, it can complete the cutting of the belly plate and drilling of the flange plate of H-beams in one go, reducing secondary clamping errors. In addition, the equipment purifies the circulating cooling system through water treatment chemicals, ensuring that the laser maintains beam stability during continuous 24-hour operation and extending the life of key components.
The "usability" of the plate and tube integrated laser cutting is not absolute, and its value needs to be comprehensively judged based on production scale, material type, and budget. For flexible production needs with multiple varieties and small batches, its efficiency and adaptability can significantly reduce overall costs; For large-scale production of a single variety, traditional specialized equipment may be more economical.