High quality bending machine

We are a professional bending machine manufacturer with over 10 years of industry experience. Today, we would like to introduce to you:

The control system of the high quality bending machine is its core component, which is responsible for controlling various movements and functions of the bending machine, ensuring high precision and efficiency in bending processing. The following is a detailed introduction to the control system of the bending machine:

1. Composition of control system

The control system of a bending machine usually consists of an electrical system and a hydraulic (or mechanical) transmission system. The electrical system is responsible for controlling the start, stop, and direction of movement of the equipment, while the hydraulic (or mechanical) transmission system is responsible for providing power to drive the slider, mold, and other components of the high quality bending machine to move.

2. Types of control systems

There are various types of control systems for high quality bending machines, which can be divided into the following categories based on different control methods and functions:
1. Manual control system: This system is usually used for small bending machines or simple processing scenarios, and controls the movement of the bending machine by manually operating buttons, switches, etc.
2. Hydraulic control system: The hydraulic high quality bending machine adopts a hydraulic transmission system to provide power, and controls the movement speed and applied pressure of the slider by controlling the flow rate and pressure of the hydraulic oil. The hydraulic control system has the advantages of high pressure, long stroke, and high bending accuracy.

3. CNC system: The CNC bending machine controls the motion trajectory of the upper and lower molds through the CNC system, achieving high-precision and high-efficiency bending processing. The numerical control system has the advantages of user-friendly graphical interface, easy operation, and powerful functions, and is widely used in the bending processing of various complex shapes of sheet metal.

3. Functional characteristics of CNC system

For CNC bending machines, their control systems have many advanced functional features, including but not limited to:
1. 2D or 3D graphic programming and display: The CNC system supports 2D or 3D graphic programming, which can intuitively display the bending process and help operators better understand and optimize the machining path.
2. Automatic arrangement and optimization of machining processes: CNC systems can automatically arrange machining processes and optimize them according to actual situations, improving machining efficiency and accuracy.
3. Comprehensive collision detection: During programming or processing, the CNC system can perform comprehensive collision detection to avoid damage to the high quality bending machine and safety accidents.
4. 3D bending process simulation: The CNC system supports 3D bending process simulation, which can simulate the real bending process and help operators predict and adjust the machining results.
5. Workbench and slider deflection compensation: In order to further improve machining accuracy, the CNC system has workbench and slider deflection compensation functions, which can automatically correct errors caused by deflection.
6. Automatic measurement and compensation of plate thickness error: The CNC system can automatically measure the thickness error of the plate and compensate for it to ensure the consistency of the processing results.
7. Automatic measurement of angle rebound and compensation: Metal materials will experience rebound during the bending process, and the CNC system can automatically measure and compensate for angle rebound to obtain accurate bending angles and shapes.
In summary, the control system of the high quality bending machine is the key to achieving high-precision and high-efficiency machining. Different types of control systems have their own characteristics and applicable scenarios, and users should consider specific processing requirements, budgets, and the familiarity of operators when choosing.