As a new generation of fully automated multi-angle bending equipment, the bending machine stands as a benchmark product for the sheet metal manufacturing industry's transition to automated production. Leveraging its advantages of high efficiency, energy conservation, and environmental friendliness, the bending machine not only significantly enhances production efficiency and reduces labour costs but also plays a crucial role in ensuring precision and safety. Mastering the correct operating procedures for the bending machine is vital not only for processing quality but also directly impacts the equipment's service life and operator safety.
Prior to operating the bending machine, personal protective equipment must be worn, including a safety helmet, safety goggles, work gloves, and earplugs to safeguard the head, eyes, hands, and hearing.
Before each use, conduct a comprehensive inspection of the bending machine to ensure all components are intact, the lubrication system is adequately supplied, and the emergency stop device is functional.
- Verify that movable components such as the backgauge and ram remain in their initial positions.
- Confirm all limit switches and external wiring connections are secure.
- Inspect control cabinet buttons and foot pedals for damage.
- Check all nuts and connectors for tightness.
- Ensure all machine guards are fully intact.
Thoroughly read and comprehend the operating manual for the bending centre, understanding the equipment's functions, operational procedures, and safety precautions.
- Select suitable sheet metal according to processing requirements, ensuring surfaces are clean and free from scratches.
- Position the sheet accurately on the bending die and clamp securely using fixtures to prevent displacement during processing.
- Input or import the processing drawings using the CNC control system of the bending centre.
- Set parameters such as bending angle and depth according to the drawing specifications.
- After verifying all settings are correct, save and initiate the programme.
- Start the bending centre only after confirming all settings are correct and safety precautions are in place.
- Monitor the bending process; halt immediately and inspect should any abnormalities occur.
- Fine-tune parameters such as bending angle and depth as required.
- Upon completion, verify finished dimensions and angles against specifications using gauges.
- Address quality issues promptly by adjusting equipment parameters or replacing dies, followed by re-bending.
Clear residual material from the worktable and dies after each use to maintain equipment cleanliness.
Periodically inspect and replenish lubricating grease to ensure smooth operation of mechanical components.
Conduct comprehensive quarterly inspections or as per usage frequency, covering electrical systems, hydraulic systems, transmission mechanisms, etc.
Replace or repair any components exhibiting abnormal wear or damage promptly.
Arrange for operators to attend regular training sessions to enhance operational skills and fault-handling capabilities.
- During operation, hands or body parts must never approach moving components.
- Before entering the machine for inspection or maintenance, disconnect power and affix warning signs.
- Strictly adhere to operating procedures and safety guidelines to ensure personal and equipment safety.
- For complex bending operations, conduct simulated or trial runs to verify parameter accuracy.
- Select appropriate dies and bending parameters based on sheet material and thickness.
- When bending long, narrow sheets, take precautions against upward deflection causing injury.
The bending machine is an indispensable piece of equipment in modern sheet metal workshops. Its level of automation and intelligence reflects a manufacturing enterprise's production efficiency and technical capabilities. Correct usage methods and scientific maintenance measures not only ensure the safe and stable operation of the equipment but also significantly enhance product quality and production efficiency.
Should you be interested in bending machines, please contact us. We will recommend suitable machines and provide quotations.
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