How to roll a cone with a metal sheet cone rolling machine?

1.Basic Principle of Cone Rolling Machine

Cone rolling machine belongs to the subdivision type of plate rolling machine. Different from ordinary three-roller or four-roller plate rolling machine, cone rolling machine is optimized in structure and roll design, so that it can cope with different diameter ports of conical plates.

The main principle is: the cone rolling machine mainly utilizes the extrusion effect between the rolls to roll the flat metal material into the required circular cross-section in the working process, the rotation of the rolls and the feeding movement work in concert, so that the metal material is gradually deformed, so as to achieve the purpose of rolling round. Cone rolling machine has the advantages of simple operation, high efficiency, high precision, etc., and has become an indispensable equipment in industrial production.

Compared with the traditional plate rolling machine, the advantages of cone rolling machine are reflected in.

-Higher precision:Through the adjustable rollers and special molds, it can ensure that the angle and size of the rolled conical parts are more accurate.

-Higher efficiency: Optimized design for cone processing reduces multiple adjustments and improves production efficiency.

-Wider application:Applicable to carbon steel, stainless steel, aluminum plate and other metal materials.

2.Steps to use the cone rolling machine

(1) Preparation before starting the machine Before operating the cone rolling machine, you need to carry out the following preparatory work:

-Check whether the parts of the equipment are intact and undamaged, if damaged, should be replaced in time.

-Clean up the working area, make sure there is no debris around the equipment so as not to affect the operation.

-According to the production demand, select the appropriate rolls and molds;

-Start the equipment, carry out no-load test run, check whether the equipment is running normally.

(2) Placement and adjustment of materials

-Place the metal material to be processed in the feeding port of the cone rolling machine, make sure the material is flat and without folding;

-Adjust the roll gap so that it is compatible with the thickness of the material;

-Adjust the feeding speed and rotating speed of the rolls to adapt to the processing needs of different materials.

(3) Rolling cone operation

-Start the cone-rolling machine and begin cone-rolling operation.

-Observe the deformation of the material and adjust the gap, feeding speed and rotating speed of the rolls at the right time;

-Take care to keep the material conveyed steadily during the cone rolling process to avoid jerks or deflections;

-When the material is rolled into the desired shape, stop the machine in time and take out the finished product.

3. Precautions for using cone rolling machine

(1) Safe operation: 

when using the cone rolling machine, should pay attention to safety, strictly prohibit the hand or clothing close to the roll area, to prevent involvement in accidents;

must be operated under the guidance of professionals, prohibit the use of untrained personnel.

(2) Lubrication and maintenance: 

cone rolling machine belongs to the high-intensity operation equipment, should be regularly refueling lubrication, keep the transmission system flexible;

regularly check the electrical system and hydraulic system to prevent oil leakage and leakage of electricity.

(3) Environmental conditions: 

the cone rolling machine should be placed in a suitable environment to avoid excessive high or low temperature, humidity and other influences, affecting the machine's working effect and life.

(4) Use of norms: 

in accordance with the instructions for the operation of the equipment, shall not be overloaded; 

processing of thick plates or large-diameter cone, should be carried out step by step, to avoid damage to the equipment caused by one-time molding.

(5) Troubleshooting:

If there is a strange sound, vibration or abnormal deformation, should immediately stop the machine to check to prevent the accident from expanding; 

establish a daily inspection system to ensure that the equipment is always in good operating condition.

In summary, the roll cone machine not only has the advantages of reasonable structure, convenient operation, high processing accuracy, but also can be widely adapted to the molding needs of a variety of metal materials. In the future, with the further application of CNC technology and intelligent manufacturing, the cone rolling machine will continue to play an irreplaceable role in providing metal processing enterprises with more efficient, accurate and reliable solutions.

If you are interested in cone rolling machine, please contact us, we will recommend the right machine and give you a quotation.