In the metal processing industry, as a key production equipment, the preparation work before starting the CNC shearing machine is particularly important. This is not only related to the normal operation and production efficiency of the equipment, but also directly related to the safety of the operators. The following are the detailed preparations before starting the CNC shearing machine:
1. Operator preparation
Operators must be familiar with the main structure, performance, and usage methods of CNC shearing machines, which is the foundation for ensuring accurate and safe operation.
Wear work clothes and corresponding labor protection equipment, such as safety helmets, protective goggles, gloves, etc., to prevent accidental injuries.
2. Equipment inspection
Switch and button inspection: Ensure that all buttons on the control cabinet and operation console are intact, the switches are not damaged, and all components are not loose, damaged, or abnormal.
Tool inspection: Check whether the cutting tools of the CNC shearing machine are properly installed, whether they are loose, tilted, or have foreign objects attached, and ensure that the tools are in good condition.
Action mechanism inspection: Check whether each action mechanism is loose, damaged, or abnormal to ensure smooth operation of the mechanism.
Oil tank and pipeline inspection: Check whether the oil level in the tank is sufficient, whether the oil quality is good, whether there are leaks in the pipelines, valves, etc., and whether the pressure is within the specified normal range.
3. Equipment adjustment and lubrication
Gap adjustment: Adjust the gap between the blades according to the thickness of the material being cut to ensure the cutting quality of the CNC shearing machine.
Template or fixture adjustment: Adjust the position of the template or fixture according to the width of the material being cut, in order to fix the material and ensure cutting accuracy.
Lubrication: Add oil to each lubrication point to reduce operating resistance and minimize equipment wear.
4. Environmental and safety inspections
Cleaning up debris: Ensure that there are no objects around or inside the CNC shearing machine that hinder its operation, and keep the work area clean.
Safety shield inspection: Check whether the safety shield of the transmission part is complete and fixed to prevent accidental contact with the transmission part and injury.
5. Test run before startup
Before officially starting up, conduct an empty vehicle inspection, and only after passing the inspection can cutting begin. This helps identify potential issues and address them promptly.
In summary, the preparation work for starting up a CNC shearing machine involves multiple aspects such as operator preparation, equipment inspection, equipment adjustment and lubrication, environmental and safety checks, and pre start trial operation. These preparations are important measures to ensure the normal operation of equipment, improve production efficiency, and ensure the safety of operators. Therefore, operators must strictly follow the regulations for pre startup preparation work.