How do you use plate rolling machine for beginners?

The plate rolling machine is a mechanical device that can coil and plate form metal coils, which is widely used in manufacturing, construction, boiler, chemical and other industries. For beginners, although the structure and principle of the coiler is relatively intuitive, but in the actual operation of the machine still need to master the correct methods and specifications, in order to ensure operational safety and product quality.

This article will be from the operation process, safety precautions and routine maintenance of the three aspects of the system to introduce the use of the coiler, to help beginners quickly get started, standardized operation.

1. Preparation before operation

(1) check the equipment: before using the coiler, the first thing to do is to carry out a comprehensive inspection of the equipment to ensure that the components are intact, sufficient lubricant, the electrical system is normal.
(2) Preparation of materials: according to the processing needs, select the metal plate that meets the requirements, and ensure that its size, thickness and material in line with the processing requirements of the coiler.
(3) Adjust the parameters: according to the plate quality and thickness of the plate, adjust the pressure and speed of the coiling machine and other parameters to ensure the processing quality and efficiency.

2. Rolling steps

(1) Prepare the steel plate: place the steel plate between the upper and lower rollers of the coiler to ensure that the upper and lower rollers can clamp the steel plate, so that the plate is in a stable state to avoid offset or sliding.
(2) Adjustment of the side rollers: one side of the rollers up, so that the steel plate against the side rollers, to ensure that the position of the sheet is correct, right in the center.
(3) Preliminary pre-bending: Start the coiler so that the rollers begin to rotate. Steel plate driven by the rollers, gradually be brought to a predetermined bending position. At this time, the end of the plate should be located in the centerline position of the upper and lower rolls.
(4) end pre-bending: continue to adjust the side rolls, so that they rise and pre-bend the end of the plate. This step is to ensure that the plate can form a uniform arc in the subsequent rolling process.
(5) Measurement and Adjustment: Measure the curvature of the end of the plate and pre-bend as many times as necessary until the required curvature is achieved. This step requires patience and precise operation to ensure the quality of the final product.

3. Precautions during operation

(1) operators need to receive professional training, master the basic principles of equipment and operating methods, and only after passing the examination can be operated independently.
(2) Every time before starting the machine, check whether the emergency stop device, safety stopper and each transmission system are running normally.
(3) It is strictly prohibited to put hands and feet on the rollers, transmission parts or workpieces to prevent accidents.
(4) work interruption, be sure to put the clutch in neutral position, cut off the main power supply and hang warning signs.
(5) Rolling machine is strictly prohibited overload work to ensure the durability of the equipment.

4. Maintenance after operation

(1) Clean up the scene: after processing is completed, clean up the debris and oil pollution of the equipment and work site in a timely manner to maintain a clean environment.
(2) equipment maintenance: regular maintenance of the coiler, including the replacement of lubricants, check whether the fasteners are loose, etc., to ensure that the equipment is always in good condition.
(3) Locking and power-off: When the equipment is out of use, the power should be turned off and locked to prevent others from accidentally touching it and causing accidents.

The operation of the coiler may seem simple, but to achieve efficient, safe and accurate completion of each piece of workpiece processing, it is still necessary for the operator to accumulate experience in practice. For beginners, strictly in accordance with the operating procedures, pay attention to every detail, not only to protect the normal operation of the equipment, but also to protect personal safety and product quality is the key. 
If you are interested in plate rolling machine, you can contact us, we will give you a recommendation for the right machine and quote.