Plate Rolling Machine W11

We are a professional plate rolling machine manufacturer with over 10 years of industry experience. Today, we would like to introduce an interpretation of industry standards and compliant production for plate rolling machines:

In the industrial manufacturing sector, plate rolling machines serve as a critical processing tool widely used in the bending and forming of metal sheets. To ensure the safe and efficient operation of rolling machines, protect the safety of operators, and maintain product quality, a series of stringent industry standards have been established. Gaining a thorough understanding of these standards and strictly adhering to them during production is a key responsibility for both plate rolling machine manufacturers and end-users.

The industry standards for plate rolling machines cover multiple critical aspects. Safety technical requirements are of utmost importance. For instance, GB 30458-2013 “Safety Technical Requirements for Plate Rolling Machines” explicitly stipulates that plate rolling machines must be equipped with comprehensive mechanical safety guards to prevent operators from coming into contact with rotating components, cutting areas, and other hazardous zones. Emergency stop functionality is also indispensable. The equipment must be fitted with an emergency stop button that ensures rapid response in emergency situations, immediately halting machine operation to effectively prevent accidents from escalating. Additionally, overload protection mechanisms are equally critical. When the equipment's load exceeds the rated value, the automatic shutdown function activates to prevent damage to the equipment due to overload and reduce the risk of personnel injury.

In terms of performance and precision, different types of plate rolling machines have corresponding parameters and precision standards. Taking a large symmetrical three-roll plate rolling machine as an example, the effective length of the rolls should be greater than the maximum width of the plate being rolled by a certain margin. The working rolls must have sufficient stiffness to ensure normal operation under maximum load conditions, with deflection not exceeding a specific proportion of the working roll length. Additionally, there are clear and strict specifications for the processing accuracy of the rolls, including dimensional tolerance grades, cylindricity, and coaxiality, to ensure that the products processed by the plate rolling machine meet quality requirements.

To achieve compliance in production, companies must first strictly control the equipment design and manufacturing process. Manufacturers should select appropriate materials in accordance with industry standards to ensure that equipment structures are stable and safe. For example, frame materials should comply with relevant standards, and roller materials should have specific mechanical properties. At the same time, equipment structure designs should be optimized to improve fatigue resistance and durability, thereby reducing safety hazards at the source.

Operator training is also a critical component of compliant production. Companies must establish a comprehensive training system, regularly organizing operators to study rolling machine operating procedures, safety knowledge, and emergency response measures to enhance their safety awareness and operational skills, thereby reducing safety incidents and product quality issues caused by human error.

Daily maintenance and regular servicing of equipment are equally important. Companies should develop detailed maintenance plans and conduct comprehensive inspections and maintenance of the rolling machine's mechanical components, electrical systems, hydraulic systems, etc., on a regular basis to promptly identify and resolve potential issues, ensuring the equipment remains in optimal operational condition.

Industry standards for plate rolling machines are the cornerstone of production safety and product quality. Both manufacturers and users should thoroughly understand and strictly adhere to these standards, implementing them at every stage from equipment design, manufacturing, operation, to maintenance, to ensure compliant production and promote the healthy and sustainable development of the industry. Only in this way can we enhance production efficiency while ensuring personnel safety and product quality, thereby gaining a competitive edge in the fiercely competitive market.

If you are interested in plate rolling machines, please contact us.