Cone Rolling Machine Sheet Metal

We are a professional cone rolling machine manufacturer with over 10 years of industry experience. Today, we would like to introduce you to energy saving tips for cone rolling machines:

Cone rolling machine as an important equipment for sheet metal forming and processing, in the actual production can be optimized through the operation and maintenance to achieve energy saving and consumption reduction. Reasonable use of energy-saving techniques can not only reduce production costs, but also extend the service life of the equipment. The following are several practical energy-saving operation methods.

1, Equipment start and stop management

Reasonable arrangement of production batches, reduce the idle running time. After starting the machine, it should be idling at low speed first, and then start processing when the oil temperature of the hydraulic system rises to the normal working range. During batch production, keep the equipment running continuously and avoid frequent starting and stopping. When stopping for a short time, it can be switched to standby mode to reduce the pressure of the hydraulic system. At the end of daily work, the main power supply should be turned off in time to avoid standby power consumption of the control system.

2, Optimization of processing parameters

According to the characteristics of the plate reasonable setting of processing parameters. For ordinary carbon steel plate, the molding pressure can be appropriately reduced, using multiple progressive molding. Adjust the roller speed to a moderate range, too high a speed will increase energy consumption, while too low will affect the efficiency. Under the premise of quality assurance, try to shorten the holding pressure time. For thin plate processing, unnecessary auxiliary functions can be turned off, such as automatic lubrication system can be adjusted to intermittent work mode.

3, Hydraulic system maintenance

Regularly check the status of the hydraulic oil, and replace the deteriorated fluid in time. Keep the oil level of the tank within the standard range, insufficient oil will lead to the pump body idle energy consumption. Regularly clean or replace the filter to ensure that the oil circuit is smooth. Check the joints of each hydraulic pipeline to eliminate leakage points. Reasonably set the system pressure, avoid working under the highest pressure for a long time. When the temperature is high in summer, take cooling measures to prevent the oil temperature from being too high.

4, Electrical system management

Keep the electrical cabinet well ventilated and clean the dust of cooling fan regularly. Check the tightening status of each terminal to avoid poor contact leading to extra energy consumption. Cut off the main power supply when not in use for a long time. Reasonably set the dormant time of the control system to reduce standby energy consumption. For old equipment, consider upgrading the frequency conversion control system to realize automatic adjustment of motor speed.

5, Optimization of production organization

Reasonable planning of the production sequence, the same thickness, material processing parts centralized arrangement. Prepare auxiliary tools and materials in advance to reduce equipment waiting time. Optimize the loading and unloading process, shorten the interval between processes. For mass production, continuous operation can be used to keep the equipment in the best working condition. Reasonable arrangement of maintenance time to avoid energy waste due to sudden failure.

6, Auxiliary equipment management

Reasonable use of lifting equipment to avoid repeated handling due to improper operation. The compressed air system should be checked regularly for leakage points and damaged pipelines should be repaired in time. The cooling system should be kept clean to ensure the efficiency of heat dissipation. The lighting system can be controlled by zoning, turning on the lights in the corresponding areas according to actual needs.

By implementing these energy-saving measures, energy consumption can be significantly reduced without affecting productivity. Operators should develop good energy-saving habits, regularly check the status of the equipment and adjust the working parameters in time. Managers should also pay attention to energy consumption monitoring and establish a corresponding assessment mechanism. Continuous energy-saving improvement not only reduces production costs, but also is a concrete embodiment of the company's responsibility to fulfill environmental protection.

If you are interested in cone rolling machine, please contact us.