Cone Rolling Machine Price

We are a professional cone rolling machine manufacturer with more than 10 years of industry experience. Today, we would like to introduce to you the new demand for cone rolling machine in the new energy industry:

Under the background of the global energy structure to clean and low-carbon transformation, the new energy industry is developing rapidly, and wind power, photovoltaic, energy storage and other fields put forward higher requirements for metal forming and processing equipment. Cone rolling machine as a metal plate rolling, cone forming key equipment, its technical performance directly affects the new energy equipment manufacturing quality and efficiency. Traditional cone rolling machine in processing accuracy, material adaptability, productivity and other aspects has been difficult to fully meet the needs of the new energy industry, the new application scenarios prompted equipment manufacturers to cone rolling machine technology upgrade.

1, Higher processing accuracy requirements

New energy equipment requires strict dimensional accuracy and molding quality of metal parts. For example, the conical section of the wind turbine tower needs to ensure a very high degree of roundness and flatness to ensure the structural stability of the tower under strong wind loads. When processing thick plates, traditional taper rollers are prone to molding deviations due to material rebound, which often requires subsequent manual correction, affecting production efficiency and product consistency.The new energy industry requires more accurate molding control capability of the cone rolling machine, through the high rigidity frame, precision servo control system and real-time feedback adjustment technology, to reduce the processing error, to achieve one-time molding, to avoid secondary trimming.

In addition, components such as photovoltaic mounts and energy storage battery housings require high consistency in surface molding, and roll taper machines need to be equipped with multi-axis linkage capabilities to ensure the machining accuracy of complex surfaces. Some high-end applications even require the equipment to be equipped with laser ranging or optical inspection systems to monitor the molding dimensions online and automatically adjust the roll pressure parameters to meet the new energy industry's demanding standards for high-precision manufacturing.

2, A wider range of material adaptability

The new energy industry involves an increased variety of metal materials, and the processing characteristics of different materials vary significantly. For example, offshore wind power equipment using corrosion-resistant high-strength steel, while some of the energy storage box using aluminum alloy or copper alloy to reduce weight. The roll pressure parameters of conventional taper machines are usually designed for ordinary carbon steel, which may cause insufficient forming force when processing high-strength steel, and indentation or deformation when processing soft alloys.

The new energy industry requires that the cone rolling machine can adapt to the processing needs of a variety of materials, with adjustable pressure system and intelligent parameter matching function. The equipment needs to automatically adjust the roll pressure speed and downward pressure according to the material thickness, strength, ductility and other characteristics to avoid material cracking or surface damage. For plates with coatings (e.g. anodized aluminum for photovoltaic frames), the roller material and surface treatment process need to be optimized to prevent the coating from peeling off or scratching.

3, Higher production efficiency and flexibility

The update and iteration of new energy products is accelerated, and the customization and small batch production mode is gradually popularized. Traditional cone rolling machine mold replacement and debugging time-consuming, difficult to adapt to the needs of rapid production change. New energy manufacturers prefer to adopt flexible cone rolling equipment, which supports rapid adjustment of roller spacing, mold switching and storage of process parameters to shorten production preparation time.

For example, the same taper machine may need to complete the wind power flange roll round and photovoltaic bracket bending operations in one day, which requires the equipment has a modular design to support rapid mold change. Some of the advanced models use CNC systems to preset a variety of processing programs, the operator only needs to call the appropriate parameters to switch production mode, significantly improving equipment utilization.

4, More stringent energy saving and environmental protection requirements

The new energy industry itself aims at sustainable development, and has higher requirements for energy consumption and environmental performance of production equipment. Traditional cone rolling machine in the high-pressure molding process of energy consumption, the hydraulic system may have the risk of oil leakage, lubrication links may also produce oil mist pollution.

The new generation of cone rolling machine needs to optimize the drive method, for example, using servo motors to replace part of the hydraulic drive and reduce energy consumption. At the same time, equipment can introduce micro-lubrication or dry processing technology to reduce the use of lubricants and avoid environmental pollution. In addition, the integration of waste recycling systems has become an important trend, such as automatic separation of metal trimmings and protective films, to improve material utilization and reduce waste disposal costs.

5, Intelligent and digital management needs

With the promotion of intelligent manufacturing in the new energy industry, cone rolling machines also need to develop in the direction of intelligence. Traditional equipment relies on manual experience to adjust the parameters, while new energy manufacturers prefer to use intelligent cone rolling machines with data acquisition and automatic optimization functions.

For example, the equipment can integrate sensors to monitor parameters such as pressure, temperature, and vibration during the roll pressing process, and analyze algorithms to predict mold wear or equipment anomalies and perform maintenance in advance. At the same time, the data can be uploaded to the factory management system to realize production progress tracking and quality traceability. Some of the high-end equipment also supports remote diagnosis, so technicians can quickly troubleshoot through cloud data to reduce downtime.

The rapid development of the new energy industry puts forward higher requirements for cone rolling machines, including processing accuracy, material adaptability, production efficiency, energy saving and environmental protection, as well as the level of intelligence and other aspects. Equipment manufacturers need to upgrade the technology for these needs, so that the cone rolling machine to better serve the wind power, photovoltaic, energy storage and other areas of manufacturing needs. In the future, with the further expansion of new energy applications, the technological evolution of the cone rolling machine will continue to promote the progress of metal forming process.

If you are interested in cone rolling machine, please contact us.