Small Conical Rolling Machine

As a professional manufacturer of conical rolling machine, we have been dedicated to research and development for over a decade. We are pleased to present the key points of safety management in the cone roller workshop:

As a critical facility for metal processing, the safety management of a conical rolling machine workshop directly impacts personnel health, equipment integrity, and production order. Given that rolling cone machine operations involve heavy machinery, high-temperature materials, and mechanical power, there are numerous potential risk factors, necessitating the establishment of a systematic safety management system. The following are the primary key points for safety management in a conical rolling machine workshop.

1, Personnel management requirements

Operators must undergo professional training and pass an assessment before being allowed to work. New employees must complete at least 40 hours of safety training, covering equipment structure, operating procedures, and emergency response. Special operations personnel must hold valid certificates. The workshop should establish a personnel entry and exit registration system, and non-staff members are not allowed to enter the work area without permission.

When performing work, strict adherence to personal protective equipment (PPE) regulations is mandatory. Operators must wear anti-impact safety shoes, cut-resistant gloves, and safety goggles. Individuals with long hair must ensure all hair is fully secured inside their work hats. In areas where noise levels exceed 85 decibels, noise-reducing earplugs or earmuffs must be worn. Loose-fitting clothing or jewelry that could become caught in machinery is strictly prohibited inside the workshop.

2, Equipment safety management

Safety checks must be completed before the equipment is put into use. Focus on checking whether the transmission system guard is intact, whether the emergency stop device is effective, and whether there are any leaks in the hydraulic system. Before starting the machine every day, it is necessary to perform a no-load test run to confirm that all components are operating normally. During equipment operation, it is prohibited to extend any part of the body into the processing area.

conical rolling machines should be equipped with dual safety protection. In addition to the mechanical protection devices that come with the equipment, photoelectric protection devices should also be installed in hazardous areas. When personnel enter hazardous areas, the equipment should stop running immediately. All safety devices must be tested regularly to ensure their reliability. The removal or deactivation of safety protection devices must be approved by the safety department.

3, Work environment control  

The workshop layout should comply with safety spacing requirements. Maintain a passageway of at least 1.5 meters between equipment, with main passageways no less than 2 meters wide. The floor should be flat, slip-resistant, and free of oil stains and metal debris. Material stacks should not exceed 1.5 meters in height and should maintain a safe distance from electrical equipment.

The workshop must maintain good ventilation conditions. Processes such as welding and grinding that generate dust should be equipped with local exhaust ventilation systems. The concentration of metal dust in the air should be regularly tested, and work should be immediately suspended and rectified if it exceeds standards. Hazardous areas should be marked with clear safety warning signs, including three types: Prohibition, warning, and instruction.

4, Process control

Strictly adhere to standardized operating procedures. Before operation, confirm that material specifications match equipment parameters and inspect mold installation for stability. Adjusting equipment parameters or measuring workpiece dimensions is prohibited during processing. When two or more people are working together, a designated person must be assigned to provide unified command.

Enhance monitoring of abnormal conditions. If the equipment emits unusual noises, vibrations, or exhibits abnormal temperatures, immediately shut down the machine for inspection. If hydraulic system pressure fluctuations exceed 10%, the cause must be identified and the issue resolved. Before leaving work, turn off the equipment power supply, clean the work area, and complete the shift handover records.

5, Emergency management measures

The workshop should be equipped with comprehensive emergency facilities. Each cone roller machine should be equipped with an emergency stop button and fire extinguishing equipment, and safety exits should be kept clear. The contents of first aid kits should be checked and replenished regularly to ensure they are within their expiration dates. The emergency lighting system should be tested once a month to ensure it can continue to provide lighting for more than 30 minutes in the event of a power outage.

Develop a practical emergency response plan. For common accidents such as mechanical injuries, electric shocks, and fires, clearly define the response procedures and responsible parties. Conduct an emergency drill quarterly, focusing on training in first aid skills such as bleeding control, bandaging, and cardiopulmonary resuscitation (CPR). Establish a 24-hour duty system to ensure that emergencies can be addressed promptly.

6, Supervision and inspection system

A tiered safety inspection system is implemented. Operators conduct self-inspections of their workstations at the beginning of each shift, team leaders conduct daily inspections, and the safety department conducts comprehensive inspections on a weekly basis. Inspection items include equipment status, work practices, and protective measures. Any identified hazards must be rectified immediately, and major hazards must be rectified by suspending work.

Establish a safety management file. Keep detailed records of training assessments, equipment inspections, hazard identification, etc. Adhere to the “four no let-ups” principle when handling accidents: do not let up until the cause has been identified, do not let up until responsibility has been assigned, do not let up until rectification measures have been implemented, and do not let up until personnel have been educated. Link safety assessment results directly to performance-based pay.

Safety management in the conical rolling machine workshop is a systematic project that requires a multi-faceted approach covering personnel, equipment, and the environment. Only by implementing safety regulations at every stage and cultivating a safety awareness among all employees can accidents be effectively prevented. Safety management is a never-ending process that must be continuously improved and kept up to date. Through standardized and normalized management, a safe and efficient production environment can be created.

If you are interested in conical rolling machines, please contact us.