The maintenance of stainless steel CNC shearing machine is the key to ensuring its long-term stable operation and maintaining high-precision shearing. The following are the main maintenance methods for stainless steel CNC shearing machines:
1. Daily maintenance
Cleaning work: After each use, the machine should be promptly cleaned of debris, oil stains, and other impurities to maintain the cleanliness of the machine surface. You can use a clean cloth or hair dryer for cleaning, avoiding the use of corrosive cleaning agents.
Lubrication: Regularly lubricate the sliding and transmission parts of the stainless steel CNC shearing machine to reduce wear and noise. Use appropriate lubricating oil or grease and add according to the manufacturer's recommendations.
Check fasteners: Regularly inspect the fasteners of the machine, such as bolts, nuts, etc., to ensure that they are securely fastened and prevent machine failure due to looseness.
2. Regular inspection and maintenance
Electrical system inspection: Regularly check whether the wiring of the electrical system of the stainless steel CNC shearing machine is secure and whether the electrical components are working properly. If there is any abnormality, it should be repaired or replaced in a timely manner.
Hydraulic system inspection: Check the oil level and quality of the hydraulic oil to ensure that it is clean and free of impurities. Regularly replace hydraulic oil and filter elements to prevent hydraulic system failures.
Blade inspection and replacement: Regularly check the wear of the blades, and replace them in a timely manner if defects such as passivation and cracks appear. When replacing blades, they should be selected and installed according to the manufacturer's recommendations.
Inspection of guide rails and slides: Check the wear of the guide rails and slides to ensure that their surfaces are flat and free of scratches. If necessary, it should be ground or replaced.
3. Professional maintenance
Accuracy adjustment: Regularly adjust the accuracy of the machine, including cutting angle, blade clearance, etc., to ensure that the cutting accuracy meets the requirements.
Comprehensive inspection: Conduct a comprehensive inspection at least once a year, including the structure, transmission system, electrical system, hydraulic system, and other aspects of the machine. If there are any abnormalities, they should be repaired in a timely manner.
Training and guidance: Provide regular training and guidance to operators to improve their understanding and operational level of the machine, and reduce the occurrence of stainless steel CNC shearing machine failures caused by improper operation.
4. Precautions
Safe operation: During maintenance, strict adherence to safety operating procedures should be followed to ensure personal and equipment safety.
Professional maintenance: For complex maintenance work, it should be carried out by professionals to avoid machine damage caused by self disassembly or repair.
Record and Tracking: Establish maintenance records, detailing the time, content, and replaced parts of each maintenance, in order to track the usage and maintenance history of the stainless steel CNC shearing machine.
In summary, the maintenance of stainless steel CNC shearing machines requires comprehensive consideration of daily maintenance, regular inspection and maintenance, professional maintenance, and precautions. Through scientific maintenance methods, the long-term stable operation of the machine and the maintenance of high-precision shearing can be ensured, improving production efficiency and product quality.