Shearing Machine Work

We are a professional shearing machine manufacturer with over 10 years of industry experience. Today, we would like to introduce to you how to maintain and care for your shearing machine:

Shearing machine in the sheet metal processing process bears the cutting heavy responsibility, good maintenance and maintenance can extend its service life, to protect the processing accuracy and production safety. Correct maintenance needs to follow the scientific method and process, from a number of aspects.

Daily maintenance is the basis for guaranteeing the normal operation of the shearing machine. Before each use, the operator should check the appearance of the equipment, to see whether there is obvious damage or deformation of the body, whether the connection of the parts is firm, and whether there is any sign of loosening. At the same time, the transmission components should be inspected to observe whether there is wear and tear, aging or improper tightness of the belt, and whether the chain is well lubricated and free of stagnation.

The electrical system should also be checked to ensure that the wires are not broken or exposed, and that the various control buttons and switches function properly. After completing the inspection, clean the equipment, use a clean rag to wipe the body, remove dust, metal shavings and other debris on the surface to prevent these impurities from entering the interior of the equipment and affecting operation. After use, the worktable should be cleaned up, and the residual plate edges and waste materials should be cleaned up to keep the working environment neat and tidy.

Regular maintenance is a key part of in-depth care of your shearer. Every certain period of time, the important parts of the equipment need to be more carefully inspected and maintained. For the blades, their wear and tear should be checked regularly, and when the blade edge is obviously worn, notched or blunted, it should be sharpened or replaced in a timely manner to ensure the quality of cutting. When sharpening the blades, use professional sharpening equipment and operate according to the specified angle and process.

Maintenance of the lubrication system should not be ignored, regular replacement of lubricants and grease in the equipment, different parts to use lubricants that meet the requirements. In the filling of lubricants, to ensure that the filling amount is appropriate, to avoid too much or too little to affect the lubrication effect. At the same time, check whether the lubrication pipeline is smooth, there is no blockage, leakage phenomenon, if found problems should be dealt with in a timely manner.

In addition, it is also necessary to check the hydraulic system of the equipment, check the oil level of the hydraulic oil, oil quality, when the oil level is too low in time to replenish the same type of hydraulic oil, if the oil quality is poor, cloudy, emulsified and so on, the hydraulic oil should be replaced. Check the working condition of the hydraulic pump, hydraulic cylinder and other components to ensure that the hydraulic system pressure is stable, no leakage, abnormal noise and other problems.

In addition to daily and regular maintenance, targeted maintenance of the shearer is also required in special circumstances. When the equipment is re-activated after a long period of time out of service, it is necessary to carry out a comprehensive inspection and test run. Check whether the electrical system is damp, and dry the damp electrical components; check the sealing performance of the hydraulic system to prevent leakage due to aging and failure of seals caused by a long period of time out of service.

In the shearing machine processing of different materials, thickness of the plate, according to the actual situation to adjust the parameters of the equipment, such as cutting pressure, blade gap, etc., to avoid overloading of the equipment due to improper parameters or poor quality of cutting, processing is completed in a timely manner after the cleaning and inspection of the equipment to ensure that the equipment is restored to its normal state.

Maintenance of the shearing machine, but also need to establish a perfect equipment maintenance file, a detailed record of each maintenance time, content, replacement of parts and components, as well as problems and methods of treatment. This helps to grasp the operating conditions and maintenance history of the equipment, for subsequent maintenance and troubleshooting to provide a basis. At the same time, the operator should strictly comply with the operating procedures to avoid damage to the equipment due to improper operation.

Through scientific and reasonable routine maintenance, regular maintenance and special circumstances, combined with standardized operation and perfect maintenance file management, can effectively improve the performance and reliability of the shearing machine, reduce the frequency of failures, and provide a strong guarantee for the efficient and stable operation of sheet metal processing production.

If you are interested in CNC shearing machine, please contact us.